Sustainability in industrial production is an issue that has become increasingly important in recent years. In the face of growing environmental concerns and the need for more efficient manufacturing processes, an innovative solution is emerging: artificial intelligence (AI).
AI is a key catalyst for the implementation of circular and sustainable business models, offering advanced tools for the design and operation of systems that minimise waste and maximise the reuse of resources. For example, AI can analyse large volumes of data to optimise production and material consumption, thereby reducing environmental impact and improving process efficiency. In addition, AI facilitates the creation of products designed for sustainability, which are easier to recycle and less harmful to the environment. In short, AI enables a faster and more efficient transition to business practices that are economically viable and ecologically responsible.
In this context, the Valencian technology centre ITI is leading the way towards a greener future with its “Zero Defects, Zero Waste” project. Below we tell you the most important points of this project about Artificial Intelligence to eliminate waste in industrial production.
Zero Defects, Zero Waste: A Pioneering Project
This ambitious project aims to transform industry by combating the 17 million tonnes of waste generated annually in Spain. With a budget of 11 million euros, the programme focuses on key sectors such as automotive, household appliances, renewable energy, health and food. The objective is clear: to achieve defect-free and waste-free manufacturing.
Innovative Technologies for Sustainability
ITI is developing advanced digital services that promise to revolutionise the way products are manufactured. For example, in the production of thermoplastics, energy consumption and greenhouse gas emissions are expected to be reduced by 12%. In the manufacture of wind towers, a 15% decrease in welding repair costs is anticipated. And in coffee capsule production, up to 10 tonnes of waste could be avoided.
An Integrated Approach to Quality and Efficiency
The project addresses defect and waste reduction in three key areas: process monitoring and quality control, digitally enhanced rework and repair, and continuous sustainability assessment. Non-destructive inspection services, such as multi-camera 3D scanning, machine vision and augmented reality, will be implemented to optimise component durability and minimise environmental impacts.
International Collaboration and European Funding
“Zero Defects, Zero Waste” is a collaborative effort involving 27 partners from 10 countries and European funding. This project is a shining example of how AI can be a powerful tool for achieving sustainability in industrial production, and will continue to run until August 2025.
Artificial intelligence is not just a promise for the future; it is a reality that is transforming industry today. With projects like Zero Defects, Zero Waste, we are one step closer to a world where industrial production is fully sustainable and respectful of the planet we all share.